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Maturation Module

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Maturation Module

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How Vapour can help you

The maturation module is the core of Vapour, and where it all began. Designed around warehouse operations, Vapour is an operational companion that captures all your team’s activities on the warehouse floor in real-time using data entry from mobile devices.

Every cask is treated as an asset. We track both empty and filled casks via a single barcode that tracks both the liquid and the cask across their entire lifecycles. This barcode links associated tasks such as sampling, regauging, re-racking, and cask and spirit movement. This unique approach also allows you to offer external logins to clients or partners who have casks stored in your facility, ensuring full transparency and easy access to data.

Vapour provides unrivalled operational features, managing your entire warehouse—from bulk and cask intake to operations like loss tracking, filling, disgorging, and off-site dispatch. All of these activities produce valuable, highly traceable operational data, which can be used for compliance reports such as inventory reports, duty reports, and more, all within a modern and easy-to-use platform.

You can also monetise your operations using our pricing matrix functionality, offering full control over storage, service charges, and custom costs—tailoring your billing structures to your preferences.

Additionally, Vapour takes visualisation to the next level with 3D warehouse visualisation, allowing you to find any cask instantly or view them colour-graded by characteristics like age, LPA, and capacity.

For users of the Production Module, Vapour seamlessly tracks every aspect of the spirit’s journey from the very beginning, ensuring that the raw materials and production processes are recorded in detail. This spirit data is then transferred to the Maturation Module for cask filling or processing for bottling. This data is vital for the bottling process, allowing the Bottling Add-on to maintain consistency and quality by providing detailed information on every bottle that is produced.

Book a demo today to see how Vapour can transform your warehouse operations, or contact us to learn more.

Cask Operations

Cask Operations

  • Batch import of casks
  • Dispatch of casks
  • Empty wood management
  • Cask Movement
  • Regauging
  • Sampling
  • Reracking
  • Cask location tracking
  • Issue Management
  • Loss Forecasting
  • Advanced cask-by-cask Loss Analysis
Cask Management

Cask Management

  • Ownership Management
  • Daily Storage/Rental fees
  • Monetisation of cask services
  • Services and rental pricing matrix by zone, cask type, storage type
  • Upload cask history (regauges and samples), even before it arrived in Vapour
  • Automatic customer notifications of tasks they request being completed
  • Unique cask and sprit tagging features provide endless levels of cask record enhancement
Integration

Integration

  • Native Xero, Opera & Microsoft Dynamics 365 Business Central file exports
  • CASKLOG™ integration to automate data capture from filling and disgorging operations: powering automated cask-by-cask loss analysis
  • Inventory management and stock movement across multiple sites using optional Vapour Integration Portal
  • Search, view and create tasks across distributed warehouse estate
  • Vapour-to-Vapour digital transfer of inventory
  • Public API enables Vapour to interface with external platforms or services - i.e. ERP, Finance, CRM
Bulk Operations

Bulk Operations

  • Bulk liquid import into tanks or vessels
  • Tanker dispatch of liquid
  • Filling
  • Disgorging
  • Blending
  • Process liquid for bottling
  • Intelligently transfer liquid from Production Module processes with provenance data built in
Traceability

Traceability

  • Every cask and every task performed on Vapour is logged from the moment it arrives to the time it leaves
  • Cask History & Timeline views provide a visual story of the cask and its contents over time
  • Detailed audit trails for every action performed in Vapour
Reporting

Reporting

Facility Management

Facility Management

  • Design your own warehouses by zone, laying out the stows & tiers
  • Dunnage, Racked and Palletised storage types
  • Interactive 3D Stock Visualisation
  • Vacuity planning
  • Multi-location and multi-warehouse management
  • Digitally move casks between sites with Vapour-to-Vapour transfers, maintaining data integrity and cask history
Customer Login

Customer Login

  • Customer login to access and request services such as regauges and samples on their inventory
  • Self-service functions to generate inventory and billing reports
  • Sharing files with customers, such as delivery orders
  • Compliant with new HMRC WOWGR regulation changes
Barcode Printing & Scanning

Barcode Printing & Scanning

  • Barcode generation and printing with NO additional costs
  • No need for two separate barcodes to track the wood and the liquid. Vapour uses one barcode across the cask's life, both when it's filled and empty
  • Every cask, vessel and operation can be tracked via barcode scanning
  • Offline Scanning mode for poor WiFi coverage areas
  • Vapour recommends Honeywell Android mobile computer devices - available in ATEX-compliant models
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3D Warehouse

3D Warehouse

Vapour’s unique 3D warehouse visualisation allows easy presentation of your cask inventory as it is stored in your facility

API Integration Portal

API Integration Portal

Connect Vapour to any other system or platform using APIs

Cask-by-Cask Loss Analysis

Cask-by-Cask Loss Analysis

Minimise Angel's Share with Precision: Automated Loss Insights at Individual Cask Level

Compliance Reporting

Compliance Reporting

Vapour has compliance reporting built-in with intelligent tracking of liquid movement, casks and cased goods

Barcode Scanning

Barcode Scanning

Track your maturing stock inventory and perform tasks across the Vapour platform with barcode generation and scanning built-in

Customer Billing

Customer Billing

Monetise cask storage and services with flexible, zone-based, cask-type, custom and customer-specific pricing. Every cost is tracked and logged to your customer's account

Automated billing downloads for Xero, Opera, Zoho and Microsoft Dynamics Business Central

Extend even further with API integrations

Customer Login

Customer Login

Offer your clients the ultimate in Cask Management convenience and traceability with their login to your Vapour Platform to view and request services on the cask inventory you hold on their behalf

Traceability

Traceability

Unrivalled visibility, traceability and accessibility. For distillers, for cask managers, for bottlers, for investors. Every action in Vapour has a detailed audit trail to support your compliance or quality management needs

Task Management

Task Management

Plan your team's work with smart task management - allocate cask operations such as regauging, sampling, re-racking, filling & disgorging directly to your team member's handheld device

Duty Reporting

Duty Reporting

Automatic calculation of duty payments due on samples and movement of stock out of bonded areas

Cask Inventory Reporting

Cask Inventory Reporting

Flexible inventory reporting by warehouse location, zone, cask type, customer

Exportable to many formats, including PDF and Excel, you can even check historic inventory to interrogate stock movements!

Cask Location Tracking

Cask Location Tracking

Vapour's unique data model allows every cask movement to be recorded and displayed as part of the cask record, allowing greater insights on loss management, vacuity planning and operations

Maturation Issue Management

Maturation Issue Management

Vapour's in-built intelligence means key issues are flagged automatically, such as drops in LPA or bulk liquid. You can also define your own issue types

Your team are enabled to report issues by merely scanning a cask and flagging issues for investigation

Follow the Cask

Follow the Cask

Vapour's philosophy from day one has been to follow the cask. Every cask in Vapour is treated as an asset, and liquid is added and moved between casks as part of the operations undertaken on the platform

A rich picture of both the spirit and cask history is built up, allowing value to be added to downstream operations such as blending and bottling

Cask Tags

Cask Tags

Want to add a bit more detail to your cask record or add something not in the standard cask record? Our highly flexible cask tag is both highly functional and descriptive

Use it to describe the wood, details of the supplier, which forest it came from, or allocate it to a grouping for blending and filling later. The possibilities are endlessly flexible

Offline Scanning

Offline Scanning

WiFi or mobile data coverage can sometimes prove challenging in the depths of a traditional dunnage warehouse, or any other facility for that matter! To tackle this, we've created offline scanning functionality to be able to scan cask movements without the need for a constant Internet connection

Responsive Web App

Responsive Web App

Vapour runs on any modern Internet-connected device with a web browser

Finance Integrations

Finance Integrations

Out-of-the-box connectivity with leading finance platforms such as Xero, Intuit QuickBooks, Microsoft Dynamics Business Central, Sage, plus many, many more

Calculators

Calculators

Use our in-line calculators to help you focus on the task at hand, rather than be distracted to perform calculations from books or lookup charts

Reductions

Reductions

Perform alcohol strength reductions with your Vapour-enabled device in your hand, allowing you to accurately calculate the required water in real-time, eliminating human error and the need for handwritten calculations

Customer Management

Customer Management

Streamline contract distilling, maturation services for cask owners, and bottling for both B2B and B2C customers, ensuring seamless communication, accurate tracking, and tailored service at every stage

What are the benefits?

How can Vapour help me?

Frequently Asked Questions

Discover some answers to some common questions we get asked about our Maturation Module

Our Maturation Module allows storage and management of cask records, including racked, dunnage, palletised and other vessels such as IBCs to be recorded.

The platform can be used for managing and tracking the ageing of:

  • Malt Whisky
  • Grain Whisky
  • Bourbon
  • Irish Whiskey
  • Tequila
  • Brandy
  • Cognac
  • Vodka
  • Rum
  • Gin
  • Wine
  • Beer
  • Hot Sauce
  • Plus many others

Yes, the platform itself does not require any hardware to be installed on your premises.

In order to use functions such as data entry and task management for floor workers, you can use a standard mobile device (iOS or Android). In ATEX zones, ATEX-compliant devices and intrinsically safe cases are available to allow you to safely use these devices in these environments.

We recommend Honeywell ATEX-rated Android handheld computers and can offer remote provisioning services to get you up and running in a matter of minutes.

Contact us, and we can provide you with some assistance with choosing your mobile hardware, or contact some of our partners.

For the most part, yes, you will be required to have a constant Internet connection on your mobile device when using most task and activity features of Vapour. We do offer "offline scanning mode" in our Maturation Module to allow you to scan casks into locations where you have no or limited connectivity.

Tablets and PCs performing process data entry in the Production Module, or records management in the Bottling Add-On also require you to be Internet-connected.

If you have issues with wireless coverage in your facilities, contact us, and we can put you in touch with specialist partners who can advise on Internet connectivity, even in remote locations with little or no traditional Internet coverage.

Yes, because Vapour is digitally native, we built our solution to solve common issues in the spirit production and maturation industry.  We use the latest in digital frameworks and have pulled in the best features from across the industry to offer out-of-the-box features such as barcode scanning.  Barcode scanning can be done directly using your mobile device or using a Bluetooth barcode scanner.

We believe in enabling our customers to benefit from all features without the need to purchase expensive add-ons.  Why would you want to when you've already invested in a new platform?

We have flexible options across all of our subscription tiers.  We know every business has different needs, so if you have a specific requirement or use case, please contact us to discuss it further.

All subscription tiers offer the option of a customer login.  This feature originated in our cask management module to allow our clients to provide their customers with a highly detailed customer portal to view their casks in a maturation dashboard.  This dashboard shows regauges, samples, re-racking data, etc, with features to make requests straight to the warehouse team.

Yes, we have already created API-powered integration with leading OT hardware from providers such as Clyde Associated Engineers, specifically their CASKLOG™ solution.  

We can offer third-party integrations to allow you to pull data from your industrial equipment right into your Vapour environment and vice-versa, providing data from Vapour into other systems.  

The interfaces of devices differ widely from SCADA to web services and APIs.  Contact us to discuss your specific requirements.

Yes, Vapour has a set of specific reports to allow you to submit your production and bonded warehouse inventory reports to your customs and excise authorities.

The format of these reports aligns directly with the UK's HMRC W21 and W1 report formats. We can also generate reports in custom formats to suit your regional requirements.

Contact us if you have any specific questions related to your compliance reporting requirements.

Yes, Vapour’s API Integration Portal allows seamless connectivity with WMS solutions.

Yes, Vapour enables automated invoice generation for Xero, Opera 3, Microsoft Dynamics Business Central, Zoho, and other finance systems.

Vapour connects to SCADA and control systems with both native in-built integrations and via our API integration Portal, allowing you to capturing key data such as filling levels, disgorging amounts, alcohol strength, etc.

Vapour tracks bulk stock levels, allowing distilleries and warehouse operators to plan transfers, blending, and bottling with real-time visibility.

Yes, Vapour can integrate with temperature and humidity sensors to monitor maturation conditions via our API Integration Portal.

Yes, Vapour allows for customised reporting, and additional analytics can be created through Vapour’s Insights & Analytics service.

Vapour’s API Integration Portal enables seamless connections with third-party enterprise software, allowing for data exchange and process automation.

Yes, Vapour is the first cask management platform with native integration for robotic cask shuttles, maximising storage and providing real-time maturation data.

Yes, Vapour allows cask owners to log in and view their maturing stock, including history, current status, and relevant reports.

Yes, Vapour records all warehouse operations, including sampling, re-racking, regauging, and movement between locations.

Every cask is assigned a unique barcode, allowing real-time tracking of its location, contents, and operational history.

Vapour is cloud-based, but certain operational features allow offline data capture, which syncs automatically when reconnected.

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Discover our Built-in Premium Features

No need to add-on additional costs for premium features such as barcode printing and scanning. Vapour has these features built-in. With our extensive product development roadmap, be assured that as soon as new features are added, as a subscriber to the service, you automatically receive the latest features.

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