Production efficiency

Production Efficiency

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No more spending hours on complex spreadsheets to retrospectively understand the effectiveness and efficiency of your Mashing, Fermentation and Distillation operations.  

Intervene and react immediately to changes in production performance with detailed mashing, fermentation and distillation data and insights.  Vapour provides a multi-point data capture approach and readout of Mashing Extraction Performance & Fermentation Efficiency, all undertaken by your Distillery Operators.

Value Drivers: 

  • Identify production issues and trends
  • Proactive performance metrics allowing data-driven intervention
  • Pinpoint supplier or raw material issues and trends
  • Drive continuous improvement and performance analysis culture
  • Track output and material consumption against KPIs and metrics
  • Inform product development and recipe management across mashing and distillation

How Vapour Compares?

Other Solutions
Vapour
Cumbersome User Interface with lots of manual steps
Easy to use UI, with a clear step-by-step approach
Lots of paper-based, handwritten records
All Production records in a single, easy to use web application
Limited visibility into production efficiency, often requiring manual tracking and spreadsheets
Real-Time Efficiency Tracking – Automatically captures data on mashing and fermentation yield, run times, providing live insights into production performance
Disjointed or manual recipe management, making consistency harder to maintain
Digital Recipe Management – Stores and applies predefined mash and distillation recipes, ensuring consistent quality and easy adjustments
No direct integration with maturation and bottling, leading to inefficiencies in planning
Seamless Process Integration – Connects production to maturation and bottling, allowing for smooth transitions and better resource planning
Manual calculations for losses and efficiencies, increasing errors and wasted time
Automated Production Yield & Efficiency Calculations – Tracks spirit volumes, losses, and process efficiencies automatically to optimise yield and reduce waste
Limited or no detailed analytics on production trends, making process improvements difficult
Insights & Analytics – Vapour’s built-in analytics provide deep insights into production trends, helping managers optimise performance and reduce costs

Key Features of Vapour's Production Efficiency

Mashing & Fermentation Efficiency

Mashing & Fermentation Efficiency

Linked directly to malt/grain used in process

Data Analysis

Data Analysis

Analyse and compare all key data points across Milling, Mashing, Fermentation, Wash Distillation and Spirit Distillation.  Understand and compare mashing, fermentation and distillation data such as run times, volumes, temperatures and other key metrics

Trending

Trending

Aggregated Weekly Trending of Performance for Non-Technical Stakeholders

Automatic OG/FG calculations

Automatic OG/FG calculations

Save time and improve accuracy with built-in calculators for Original and Final Gravities

Issue Tracking

Issue Tracking

Flag and highlight issues for later in the production and maturation process

KPI Tracking

KPI Tracking

Weekly KPI reporting of performance vs malt capability

Integrate

Integrate

Extract production efficiency data to Business Intelligence tools such as Power BI, Tableau, Qlik, DOMO, etc for KPI tracking and analysis via optional Portal API

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Ready to see how Vapour will work for you?

Book a demo at a time convenient for you with one of our Product Specialists.

Alternatively, if you have more questions or want to provide more information before a demo, please contact us, and we can tailor a discussion to your needs.

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